Biofuel and biochar from hemp

Hemp can feed more than food and fiber chains. Its oil can become biofuel and its leftover biomass can become biochar.

Biofuel

Biofuel from hemp seed oil

Biofuel is made from living organisms and is usually blended with regular fuel. Because it comes from organic matter, it absorbs carbon dioxide while the plant grows and releases it again when burned, so it does not add to the build-up of CO2. The project is looking at biofuel produced from industrial hemp oil as a renewable, biodegradable option that can run in standard diesel engines, pure or blended.

Hemp biochar
Hemp biochar

How it is made

From seed oil to fuel in five steps

  1. Oil extraction

    Oil is pressed from the hemp seeds. It is the raw material.

  2. Transesterification

    Methanol and potassium hydroxide (KOH) turn the oil into methyl esters and glycerin.

  3. Separation

    The esters and glycerin separate by density. The glycerin settles and is removed.

  4. Purification

    The esters are washed to remove traces of methanol, catalyst and impurities.

  5. Hemp biofuel

    A renewable fuel for standard diesel engines.

Why it matters

Environmental benefits

Fewer emissions

Fewer greenhouse gases than fossil fuels.

Lower inputs

Hemp grows fast and needs less water and fertilizer.

Less toxic

Less toxic and more biodegradable than petroleum diesel in a spill.

Circular economy

Glycerin and seed residue can serve other industries.

Biodiversity

Hemp fields can give habitat to a range of fauna and flora.

Versatile biomass

What remains can become biochar, and methanol for biofuel.

Biochar

Hemp biochar compared with other charcoals

A comparison of hemp biochar with pine charcoal, eucalyptus charcoal and mineral coal.

Higher heating value (BTU/lb)

Hemp biochar12,712
Pine charcoal8,500
Eucalyptus charcoal9,500
Mineral coal14,000

Fixed carbon (% by weight)

Hemp biochar72.5
Pine charcoal80
Eucalyptus charcoal85
Mineral coal62.8

Ash (% by weight)

Hemp biochar11.04
Pine charcoal5
Eucalyptus charcoal3
Mineral coal17

Sulfur (% by weight)

Hemp biochar0.11
Pine charcoal0.5
Eucalyptus charcoal0.5
Mineral coal2.2

SO2 emitted (kg per ton burned)

Hemp biochar2
Pine charcoal9
Eucalyptus charcoal9
Mineral coal40

CO2 emitted (tons per ton burned)

Hemp biochar2.18
Pine charcoal2.9
Eucalyptus charcoal3.1
Mineral coal2.3
View as table
MeasureHemp biocharPine charcoalEucalyptus charcoalMineral coal
Higher heating value (BTU/lb)12,7128,5009,50014,000
Fixed carbon (% by weight)72.5808562.8
Ash (% by weight)11.045317
Sulfur (% by weight)0.110.50.52.2
SO2 emitted (kg per ton burned)29940
CO2 emitted (tons per ton burned)2.182.93.12.3

Figures from the project's own comparison and laboratory results. The hemp biochar heating value is on a dry basis (as received it is 9,290 BTU/lb). Mineral coal has a higher heating value, but it is a non-renewable fossil fuel. The project concludes that hemp biochar is the better option for sustainability.

Laboratory results

Hemp biochar laboratory analysis

Thermal and elemental results for hemp biochar. Test conditions: 24.4 °C preparation area, 20.0 °C test area, 0.8 bar.

Parameter (method)As receivedDry basis
Volatile matter, % (ASTM D7582-15)12.0116.44
Ash, % (ASTM D7582-15)8.0611.04
Fixed carbon, % (ASTM D3172-13)53.0072.53
Higher heating value, kcal/kg (ASTM D5865)5,151.27,062.2
Higher heating value, BTU/lb (ASTM D5865)9,29012,712
Lower heating value, BTU/lb9,12812,480
Sulfur, % (ASTM D4239-18)0.080.11
Carbon, % (ASTM D5373-21)58.8280.49
Hydrogen, % (ASTM D5373-21)1.712.34
Nitrogen, % (ASTM D5373-21)0.580.79
Oxygen, % (ASTM D3176-15)3.915.24

Fuel properties

Chemical properties of hemp biofuel

These depend on the oil's composition, which varies with growing and processing conditions.

Fatty acid composition

A balanced ratio of fatty acids that can support good performance in diesel engines.

Cetane number

An indicator of combustion quality. Hemp biofuel has a cetane number suitable for diesel engines.

Oxidation stability

May be lower than other biofuels because of the high polyunsaturated content, which suitable antioxidants can address.

Freezing point

A low solidification point, so it stays fluid in cold conditions.

Viscosity

Similar to other biofuels and suitable for diesel engines.

Economics

Economic aspects of hemp biofuel

Production costs

They vary by region and scale, but can be competitive once environmental benefits and by-product revenue are counted.

Market value

The biofuel market is growing with demand for renewable energy, and the many uses of hemp add value to growing it.

Incentives and policies

Many governments promote biofuels, which can improve economic viability.

Circular economy

By-products from processing can add revenue and improve profitability.

Aviation and engine fuels

HEFA biofuels from hemp seed oil

The project's varieties produce seed oil rich in polyunsaturated fatty acids. Through the HEFA process (hydrotreated esters and fatty acids), the project aims to turn that oil into distillable hydrocarbons for biokerosene, biodiesel and biogasoline, with better resistance to low temperatures. The main focus is aviation biokerosene (SAF).

Fuels

What the process aims to produce

Biokerosene

The main focus: a fuel designed to keep flowing at very low temperatures, for aviation.

Biodiesel

A cleaner alternative to fossil diesel for diesel engines.

Biogasoline

For gasoline engines, from a sustainable production route.

Biogas

A volatile by-product used for energy or other steps inside the refinery.

The HEFA route

Seven stages from oil to fuel

  1. Extraction and purification

    Cold pressing and refining to prepare the oil.

  2. Hydrotreatment

    Saturates double bonds and removes sulfur and nitrogen.

  3. Hydroisomerization

    Reshapes molecules for fluidity and stability in the cold.

  4. Hydrodeoxygenation

    Cuts the oxygen content, leaving simpler hydrocarbons and water.

  5. Fractional distillation

    Separates the mix into fractions for each fuel.

  6. Refining

    Removes traces of other hydrocarbons and impurities.

  7. Hydrocracking

    Adjusts chain length to each fuel's specification.

Energy Communities

Electricity from hemp for rural LATAM

Energy Communities is a project to bring sustainable electricity to underserved rural areas, using industrial hemp as biomass. A specialized plant would turn the biomass into high-pressure steam that drives a turbine and a generator. The power would go to local communities or be sold to the national grid, and the model is meant to be replicable in other regions. The project also includes training for local people in hemp growing, plant maintenance and environmental management.

The plant design

How hemp becomes electricity

From the field to the community, in six stages:

  1. 1Land
  2. 2Hemp crop
  3. 3Biomass boiler
  4. 4Steam turbine
  5. 5Electric generator
  6. 6Communities and grid

By the numbers

The design at a glance

Planned figures:

Up to 2 MW
Planned electric capacity, enough for several rural communities.
About 80 ha
Hemp area planned to feed the plant.
90 to 120 t
Dry biomass per hectare per year.
90 days
Crop cycle, allowing several harvests a year.

FAQ

Frequently asked questions

Can hemp oil become fuel?

The project aims to turn hemp seed oil into biofuel, through transesterification for biodiesel and through the HEFA process for biokerosene, biodiesel and biogasoline.

What is the HEFA process?

HEFA stands for hydrotreated esters and fatty acids. It converts vegetable oil into distillable hydrocarbons. The project's main focus is aviation biokerosene (SAF) that keeps flowing at very low temperatures.

Will the biokerosene be tested in aircraft turbines?

The project plans to test it in air force turbines and to run chromatographic, flash point, density and emissions tests against international standards.

What is the Energy Communities project?

It is a project to bring sustainable electricity to underserved rural areas of LATAM using hemp biomass. A plant of up to 2 MW would be fed by about 80 hectares of hemp, with local training and jobs.

How does hemp biochar compare with other charcoals?

On the project's own figures, hemp biochar has a higher heating value of 12,712 BTU/lb on a dry basis, against 8,500 for pine, 9,500 for eucalyptus and 14,000 for mineral coal. Its sulfur content is 0.11%, against 0.5%, 0.5% and 2.2%.

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